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Aluminum Electrolysis Cell
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Aluminum electrolysis cell is normally a rectangular cell lined with carbon block and other refractory materials. It is the main equipment for aluminum production.
During the operation, alumina is replenished periodically into the bath, where it is dissolved in molten mixture of cryolite (Na3AlF6), aluminum fluoride (AlF3) and other substance. Then it is molted at a temperature of around 950°C. This temperature is maintained via electrical resistance and heat released by chemical reaction.
The molten mixture is electrolyzed by passing low voltage direct current. Liquid aluminum is therefore deposited at cathode and, since it is denser than molten cryolite, sinks to the bottom of the cell, where it is periodically collected. Oxygen is produced at the anode and, combined with carbon at the anode, forms carbon dioxide.
Cathode needs to have good electrical conductivity and good resistance to the corrosion of molten cryolite, NaF and aluminum. Yanmu's carbon block series (FB1060) is recommended.
Sidewall of electrolysis cell undergoes corrosion of high-temperature molten cryolite, NaF and aluminum, erosion caused by the intensively agitated molten liquid, thermal shock and oxidation caused by infiltrating air. Under such wearing condition, Si3N4 bonded SiC brick (FB7160BN) would be an ideal choice.
At the bottom, between cathode and underlying insulation layer (UI8960C), an anti-infiltration layer formed by dry barrier mix (UR8960R) is high recommended to protect the insulation layer from infiltrating Na and NaF.
Yanmu's recommended refractory usage in aluminum electrolysis cell is summarized in the following table.
Si3N4 Bonded SiC Brick for Aluminum Electrolysis Cell

This product is manufactured from high-grade silicon carbide and silicon powder by vibrating molding and step high-pressure-nitridation sintering. It features excellent resistance to corrosion of cryolite and to oxidation, high thermal stren...

Carbon Block for Cathode of Aluminum Electrolysis Cell

This product serves as the cathode in the aluminum electrolysis cell....

Silicon Carbide Forming Monolithic Refractories

SiC forming refractory castable (UR7160C) is used to form the corner of electrolysis cell and repair the deformed part of used cell. SiC forming ramming mix (UR7160R) is used to form the cell corner and fill the gap above the SiC brick at th...

Alumina-Silica Forming Monolithic Refractories

Al 2 O 3 -SiO 2 forming dry barrier mix (UR8960R) is used to form a barrier layer preventing leakage at the bottom of cell. Al 2 O 3 -SiO 2 forming high-strength castable is used for the sidewall and collector. Al 2 O 3 -SiO 2 forming insula...

Semi-Graphite Forming Monolithic Refractories

Yanmus offers series of semi-graphite forming monolithic refractoriness for aluminum electrolysis cell. Depending on its construction temperature, this product can be divided into two categories: cold ramming mix/paste or hot ramming mix/pas...